Sustainable packaging
Alupol Packaging companies develop packaging production technologies that minimize their impact on the natural environment.
Classic packaging structures used for decades are being replaced by laminates in new configurations – mono-structures. They are characterized by lower weight and increased material homogeneity.
The new solutions are mainly based on the use of polypropylene and polyethylene films in laminates. New PPBTM films based on polypropylene manufactured by extrusion blow moulding technology have also been developed. They are used as a component of homogeneous two-layer laminates, where the second layer is a BOPP polypropylene film manufactured by Alupol Films – a company from our Group.
Laminaty BOPP/PPBTM laminates have very good mechanical and barrier properties.
They can be used to pack a wide range of products such as instant food, spices, coffee, fresh meat, cold cuts, bread, etc. Moreover, these laminates also meet the guidelines of the “European Strategy for Plastics in a Circular Economy”. This is confirmed by the fact that the BOPP/PPBTM laminate manufactured by the Segment has obtained the “Made for Recycling” Certificate, documented by tests at the German Fraunhofer Institute in accordance with the bifa Umweltinstitut GmbH methodology.
All proposed solutions guarantee food safety and can be printed using rotogravure or flexographic technology. The properties of PPBTM and HBF9TM films make it possible to replace existing 3, 4, 5-layer laminates on the market containing aluminum, plastic and paper in their structure with 2 or 3-layer laminates, characterized by lower grammage and more homogeneous structure. Thus, these laminates are less material-intensive than those used so far, which contributes significantly to reducing the amount of plastic put on the market and its impact on the environment – recipients of these packages introduce an average of 40% less waste into the environment. Moreover, the energy intensity of the product packaging process has been reduced by around 20% through the use of advanced sealable layers. Lower energy consumption is also recorded at the laminate production stage, as only one lamination process is performed instead of two separate ones.
At the same time, we develop paper-based laminates, using paper refined with heat-seal, high-barrier varnishes or containing thin polymer layers which provide heat-seal and barrier properties.
We have upgraded and expanded our capacity to manufacture products characterized by enhanced biodegradability with the commissioning of a state-of-art Tandem Extruder machinery. The laminates produced with this machine are based on paper, which is an environmentally friendly raw material. Non-biodegradable PET/Al/PE-based laminates are being replaced by Pap/PE/Al/PE-based laminates, reducing the amount of non-biodegradable materials entering the environment by about 50%.
We have met Forest Stewardship Council® standards and obtained FSC® certification, which confirms control over the entire supply chain by guaranteeing that the paper used in the production of the packaging was obtained from controlled sources operating on the basis of sustainable forest management. This is particularly important for preserving the biological richness and vitality of forests.